Manufacturing Marvels
Manufacturing CAR T-cell therapies is no simple feat, requiring several carefully executed steps. “These products must be temperature-controlled at all times during preparation, shipping, and administration, and can only be manipulated under aseptic conditions,†explained Marcela V. Maus, MD, PhD, of the Massachusetts General Hospital, and Sarah Nikiforow, MD, PhD, of the Dana-Farber Cancer Institute, in a recent paper published in the Journal for ImmunoTherapy of Cancer.8
Drs. Maus and Nikiforow (a 2014 ASH Scholar Award recipient) are members of the Foundation for the Accreditation of Cellular Therapy, an organization established by the International Society for Cellular Therapy and the American Society of Blood and Marrow Transplantation for voluntary inspection and accreditation in the field of cellular therapy. The agency established new standards for the use of immune effector cells, specifying the clinical and quality infrastructure required for safe administration of those therapies.
In the early days of tisagenlecleucel, cell processing was performed at the University of Pennsylvania, the academic center where it was developed. Once tisagenlecleucel advanced to later-phase trials, Novartis transferred manufacturing to their facility in Morris Plains, New Jersey; to date, more than 250 patients in 11 countries across various indications have received T-cell products manufactured at the Novartis site.9
The manufacturing process includes cryopreservation of a patient’s harvested cells, giving treating physicians and centers greater flexibility to initiate CAR T-cell therapy based on the individual patient’s condition.
“Cryopreservation also allows for manufacturing and treatment of patients from around the world,†according to the pharmaceutical company, which also has a manufacturing facility in Leipzig, Germany.
Manufacturing failure does happen. In the most recent data on tisagenlecleucel, seven of 88 patients (8%) enrolled in the trial were not infused as a result of insufficiently formulated CAR T-cell product.5 Early reported manufacturing failure rates in hematology/oncology studies using several different CAR T-cell products ranged from 2 percent to 14 percent.10
The most common reason for manufacturing failure was “inability to achieve targeted dose,†most commonly caused by an inadequate number of T cells in the incoming apheresed product, poor selection of T cells on day zero of manufacturing, or irreversibly impaired T cells (i.e., no response to stimulation in culture). In addition, more general causes, such as microbial contamination, equipment-related cell loss, high endotoxin level, and accidents, can ruin CAR T-cell products for clinical use.
“We have much more difficulty growing these cells in culture with certain diseases, and that is usually related to the amount of prior therapy that the patients have received,†Adrian P. Gee, PhD, professor in the Department of Pediatrics, Section of Hematology-Oncology at Baylor College of Medicine in Houston, Texas, told ASH Clinical News. Indeed, the cited 14 percent failure rate was seen in an early study that enrolled heavily treated lymphoma patients.
Dr. Gee also directs the Clinical Applications Laboratory and the Cell Processing and Vector Production Core Laboratory at the Center for Cell and Gene Therapy at Baylor, which is conducting preclinical and early clinical research in CAR T cells for multiple indications, including neuroblastoma. They produce their own de novo CAR T cells in their facility.
One sure way to simplify and more readily scale up manufacturing is to develop an “off-the-shelf†allogeneic CAR T-cell product that uses immune cells from a healthy donor. It would be “very attractive to just generate the cells from healthy donors, and then they’d be immediately available to treat a patient,†said Dr. Gee.
This process also would eliminate the time and costs involved in production: Allogeneic products could potentially be manufactured in bulk, ready to use whenever a patient needs them. Experimental allogeneic CAR T-cells are being evaluated in clinical trials but have shown little success. On September 4, Cellectis reported that the FDA had placed a clinical hold on its phase II studies of UCART23 in patients with blastic plasmacytoid dendritic cell neoplasm and acute myeloid leukemia following a patient death after the development of cytokine release syndrome (CRS) and lung infection.11 A potential explanation for the severity of CRS in that patient is that T cells from healthy donors may be more potent than those from sick patients. The company is working with the investigators and the FDA to resume the trials with an amended protocol.
When the Cure Creates a Disease
Sending a patient’s own T cells to boot camp may seem relatively innocuous, but safety issues have plagued the development of this revolutionary approach. Several other trials have been delayed or halted due to patient deaths, and numerous investigational CAR T-cell products have been abandoned because of toxicities.
The adverse events (AEs) commonly associated with CAR T-cell therapy – tumor lysis syndrome, neurotoxicity, and CRS – are not well understood.12
CRS, an inflammatory response indicative of high immune activity, is the most frequently observed toxicity. Most patients who develop CRS experience mild or moderate flu-like symptoms that subside over time, but some experience severe CRS that can lead to life-threatening multi-organ dysfunction. Symptoms of CRS can appear weeks after infusion and require intensive care unit (ICU)–level care through the acute phase.
Neurotoxicity, also known by the technical term “CAR-T-cell-related encephalopathy syndrome,†is the second most common AE, and it can occur concurrent with or after CRS.
Tisagenlecleucel was approved with a boxed warning for CRS and neurologic events and, because of the observed risks, a Risk Evaluation and Mitigation Strategy.
Since the early days of CAR T-cell development, when the first cases of CRS threw physicians for a loop, investigators have developed algorithms and protocols to identify patients at greatest risk of AEs and to manage their occurrence. Research has shown, for instance, that if a patient has the cytokine marker interleukin (IL)-6, he or she is more likely to progress to severe CRS; in clinical trials of tisagenlecleucel, administration of the IL-6 receptor-blocking antibody tocilizumab led to complete resolution of CRS in 69 percent of patients. On the same day as tisagenlecleucel’s approval, the FDA expanded the indication for tocilizumab to include treatment of CAR T cell–induced, severe or life-threatening CRS in patients ≥2 years of age.1
Cerebral edema also remains poorly understood and difficult to manage.
Recently, investigators from multiple institutions and medical disciplines formed the CAR-T-cell-therapy-associated TOXicity (CARTOX) Working Group to develop a monitoring, grading, and management system for acute toxicities associated with these new therapies.12
Although the side effects are not trivial, experienced transplant centers are familiar with managing most of them, Dr. Majhail noted. His hope is that future generations of CAR T-cell products will offer better safety profiles, with clinical trials clarifying the optimal timing of CAR T-cell administration and the therapies to manage toxicities.
“We know the concept – that you can use engineered cells to do specific things in vivo for therapy – is correct,†Dr. Gee affirmed. “Now we just need to know more about for how long and in which patients.â€
The Health Economics of CAR T-Cell Therapy
The unprecedented response rates with tisagenlecleucel come at unprecedentedly high costs: Novartis priced tisagenlecleucel at $475,000 for a single infusion. Despite the sticker shock experienced by most, some analysts consider it a reasonable list price for this new line of therapies.
“The price does make your eyes water at first glance, but this product is potentially transformative in the management of this patient population. I think it’s in the right ballpark,†said Stephen Palmer, PhD, professor and deputy director of the Team for Economic Evaluation and Health Technology Assessment at the Centre for Health Economics at the University of York in the United Kingdom. “However, inevitably, there is significant uncertainty regarding whether the modeled long-term value will be realized in clinical practice.â€
CAR T-cell products are truly personalized, likely costing more to manufacture per individual patient than any other therapy, Dr. Palmer offered in defense of the price tag. Also, they address an unmet need and offer treatment that is potentially curative.
In support of their pricing, Novartis cited a health technology assessment (HTA) published in February 2017 by the U.K.’s National Institute for Health and Care Excellence (NICE), of which Dr. Palmer was a senior author.13 The NICE assessment determined that a cost-effective price for CAR-T therapy would range from $600,000 to $750,000. Based on that analysis, and the current cost of allogeneic hematopoietic cell transplantation (HCT), which Novartis says is between $540,000 and $800,000 for the first year, the company argues that their price is cost effective.
However, Dr. Price explained, it is not a simple “apples-to-apples†comparison. The NICE estimate was taken from an “exploratory analysis and based on hypothetical data, albeit designed to be as realistic as possible in terms of the outcomes we might expect to see with these technologies, according to results reported from early studies.â€
Dr. Palmer and colleagues based their assumptions on the early, single-center, pilot data on tisagenlecleucel in the first 30 children and adults treated.14 That study showed a CR rate of 90 percent, which he noted is better than the 83 percent response rate currently quoted for tisagenlecleucel.
“The company set the price based on value assessments for initial indications, and it can’t necessarily be assumed to provide similar value in subsequent indications,†he added. “Inevitably, differences [in response] would have a marked impact on the cost-effectiveness estimates we generated.â€
Thirty-Day Money-Back Guarantee
To mitigate concerns over the drug’s list price, Novartis entered a unique “outcomes-based†payment model with the U.S. Centers for Medicare and Medicaid Services (CMS). The system will not pay for tisagenlecleucel unless the pediatric or young adult patient with ALL who receives it responds to the treatment within 30 days of administration.
This model means that “there is a mechanism in place to ensure that value is more closely aligned to patient outcome,†Dr. Palmer explained. If the drug is approved for additional indications such as non-Hodgkin lymphoma (NHL), in which response rates have only reached 39 percent, “essentially, you will only pay for the 39 percent of patients with NHL who respond, rather than the 83 percent of patients with ALL who respond.â€
“Innovations like this reinforce our belief that current health-care payment systems need to be modernized … to ensure access to new high-cost therapies, including therapies that have the potential to cure the sickest patients,†said CMS Administrator Seema Verma in a press release.15
“Generally, it is a positive development that companies are relating their pricing decisions to value assessments in the U.S.,†said Dr. Palmer, “ensuring that the price we pay is more closely linked to the value we think the product delivers to the patient and the efficiency of the health-care system.â€
However, there are limitations to this innovative approach. Dr. Majhail noted that 30-day response might not be the optimal measure of efficacy, with most patients achieving remission at this timepoint with conventional therapies. “We may observe some tumor shrinkage at one month in certain patients, but this early response doesn’t always translate into a long-term response,†he explained. “The therapy may still stop working, and the cancer may come back.â€
To further mitigate longer-term financial toxicity risk, Dr. Palmer envisions another innovative payment model. Similar to a leasing arrangement, the payer would remit an annual payment of, say, 25 percent of the purchase price every year for four years, with the payment contingent on survival each year. “This would further reduce the uncertainties about long-term efficacy and more closely align the payment to the actual value being achieved,†he said.
Even if proven cost-effective in terms of survival, the price tag does not account for the management of side effects of CAR T-cell therapy, including CRS and B-cell aplasia. Dr. Majhail considers the Novartis price a “bit misleading,†because it doesn’t include any of the attendant costs of administering CAR T-cell therapy or managing its associated complications.
“If the therapy doesn’t work, you may not have to pay that $475,000, but you do have to pay for everything else that’s going on,†said Dr. Majhail. This includes “the scans and tests needed to determine if the patient is a candidate for CAR T-cell therapy, staging the patient, performing lung function testing, collecting the cells by apheresis, processing cells in the lab, treating patients with firstline chemotherapy, and the in-patient hospital stay.†If and when AEs occur, that could expand to include a stay in the ICU and the administration of tocilizumab.
Dr. Majhail estimates the total bill will equal or exceed the costs associated with HCT. His worry is that while only a few hundred HCTs are performed each year, should CAR T-cell therapies live up to the hype and prove effective in more common cancers, the numbers may increase exponentially. “If we develop CAR-T cell therapies for a larger variety of diseases, at some point we may have to step back and ask, ‘How sustainable is this?’â€â€”By Debra L. Beck